► Distributed Architecture: Control functions are distributed among multiple devices without a central controller.

► Flexibility and Scalability: New equipment can be easily connected without changes to the system, simplifying the architecture and eliminating the need for backup equipment for future expansion stages.

► High Reliability and Fault Tolerance: If one control device fails, the others continue to operate.

► Cost Reduction: DCS systems improve reliability and ease of operation, minimizing both CAPEX and OPEX.

Key Features of DCS

The IEC 61499 international standard, first published in 2005, marked a significant milestone in the development of Distributed Control Systems (DCS). This open standard is designed to create modular, scalable, and event-driven automation systems. The core of IEC 61499 is its functional blocks, which provide flexibility, reusability, and integration of applications within distributed systems.

With the advent of Ethernet APL (Advanced Physical Layer), it has become possible to create DCS systems that fully meet the requirements of IEC 61499. Ethernet APL allows data and power transmission over a single pair of wires up to 1000 meters at a speed of 10 Mbps. This simplifies the connection of field devices and makes the DCS architecture much more flexible and cost-effective compared to centralized control systems.

IEC 61131
Hierarchical Automation System

IEC 61499
Distributed Control System

The Russian company INSOL became one of the first manufacturers to implement Ethernet APL in industrial facilities in Russia. INSOL offers solutions that meet global standards and are tailored to the specifics of the domestic industry.

INSOL's products enable the implementation of distributed control systems based on IEC 61499, ensuring high performance and reliability. The company is a pioneer in Ethernet APL and DCS solutions for the Russian industrial automation market.

INSOL Node CPU

Modular switch with Ethernet APL support for creating industrial networks. The device includes a main CPU control module and additional expansion modules, which provides high flexibility and scalability. Web interfaces are also provided for convenient management and monitoring.

INSOL 1000 NCU

Network modular I/O and control devices for integrating field devices and actuators into a single Ethernet-based APL system. These devices can be connected both to the switch and directly to each other, forming a common management network, also with support for web interfaces for simplified access and configuration.

Ethernet APL and DCS products

The implementation of INSOL solutions will allow enterprises not only to optimize the costs of designing, building and maintaining automation systems, but also to create a reliable basis for further digital transformation and even the use of artificial intelligence.

INSOL company offers INSOL Net systems - Turnkey construction of industrial networks and automation systems "Internet of Things" from development and design to delivery and commissioning. INSOL Net systems provide full integration with all types of PLC and SCADA systems of industrial facilities.

Project development

INSOL's experts carry out detailed system design, taking into account all the features and requirements of a specific industrial facility. An individual approach ensures optimal compliance of the system with the objectives of the enterprise.

Delivery and commissioning

The company undertakes all the stages of supplying the necessary hardware and software. After installation, specialists carry out a thorough adjustment of the system and its configuration for correct and efficient operation from the first days of operation.

Full Range Of Services

INSOL Net offers its customers a full range of services for creating smart industrial networks:

INSOL Net systems enable the rapid and cost-efficient deployment of industrial networks and control systems that provide a high level of digitalization and remote access — down to field-level devices.